The KTM 640 Adventure, produced from 1998 to 2007, is a renowned dual-sport motorcycle celebrated for its versatility and endurance. With a 625cc single-cylinder engine, 21-inch front and 18-inch rear wheels, and a substantial fuel tank, it has been a preferred choice for adventure enthusiasts.
Our KTM 640 Adventure Rally Kit is meticulously designed to elevate your motorcycle’s performance and aesthetics, transforming it into a rally-ready machine.
Key Features:
| Feature | Description |
|---|---|
| High-Quality Side Panels | These panels maintain the bike’s clean, factory lines. |
| OEM KTM Dakar Windshield | Incorporates the original KTM 450 RFR first-generation windshield, known for outstanding aerodynamics, exceptional strength, and durability. |
| Street-Legal Headlights | Equipped with Hella-manufactured Hi/Lo beam headlights, featuring an integrated LED parking light. These lights are TÜV-compliant, registered, and approved for use in Germany, Austria, and Switzerland. |
| Plug & Play Wiring Harness | ISO-certified and high-quality, designed for seamless compatibility without the need for additional modifications. |
| Navigation Tower | Spacious and durable, made from high-grade aluminum, keeping the wiring harness neatly enclosed. |
| Finish Options for Side Panels | Supplied in white gel coat as standard, with black available on request. |
Benefits of Installing Our Rally Kit:
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Enhanced Aesthetics: Achieve a factory look and feel with components that seamlessly follow the lines of the stock fairing.
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Improved Functionality: The navigation tower provides ample space for organizing your wiring harness while offering easy access whenever needed.
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Street-Legal Compliance: With TÜV-compliant lights and an OEM windshield, your bike meets necessary regulations for on-road use.
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Easy Installation: Designed for straightforward installation, this genuine bolt-on solution requires no additional parts or modifications.
A Brief History of the KTM 640 Adventure:
Introduced in 1998, the KTM 640 Adventure quickly became a favorite among dual-sport enthusiasts. Its robust 625cc engine and durable frame made it suitable for both on-road commuting and off-road adventures. The model remained in production until 2007, maintaining its reputation for reliability and performance throughout its lifespan.
By installing our Rally Kit, you not only enhance the visual appeal of your KTM 640 Adventure but also improve its functionality and compliance with street-legal requirements. This upgrade ensures your motorcycle is better equipped for both daily commuting and challenging off-road terrains.
Street-Legal Features
- TÜV-Compliant Lights: Registered and approved for use in Germany, Austria, and Switzerland.
- OEM Windshield: Already TÜV-registered for hassle-free compliance.
Seamless Integration
This kit is meticulously engineered to blend perfectly with the bike’s original design. The side panels are mounted to the same points as the OEM fairing, ensuring an exact fit. The navigation tower arrives pre-assembled, with the headlights securely installed, simplifying the installation process.
Factory Look & Feel
Our design philosophy prioritizes creating a “factory” aesthetic. This kit seamlessly follows the lines of the stock fairing, making it appear as though it was part of the bike’s original design.
Transform your KTM 640 Adventure today with a rally kit that combines ease of installation, street-legal compliance, and a sleek, professional finish.
KTM 640 ADVENTURE OEM parts,street legal lights :
Building on the success of our previous kits, we’ve chosen to incorporate the KTM OEM Dakar Windshield (KTM 450 RFR, 2015–2018) in this rally kit. Known for its outstanding aerodynamics, exceptional strength, and durability, this windshield sets a new standard.
As an official KTM spare part, it is CE-approved and fully street-legal, ensuring compliance with all necessary regulations.
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Top-Quality Street Legal Lights
The headlights included in this kit are manufactured by Hella, the world-renowned leader in automotive lighting. Trusted by the automotive industry for decades, these street-legal lights provide bright and reliable illumination. The high-quality lens design ensures durability, and the bulbs can easily be upgraded to enhance brightness while maintaining the same premium housing. The headlights also include an OEM-position LED light from Hella and come with homologation papers for hassle-free compliance.
Reliable Plug & Play Wiring Harness
The wiring harness is crafted by SmartMoto Electronics, a top-tier manufacturer known for its adherence to ISO and OEM standards. Built with high-quality materials and precision-engineered plugs, this wiring harness offers seamless plug-and-play compatibility with no modifications required.
Navigation Tower
Our navigation tower is crafted from high-quality aluminum, designed to provide ample space for organizing your wiring harness while offering easy access whenever needed. Built to last, it has been rigorously tested over the past seven years, accumulating more than 1,000,000 kilometers under diverse conditions. From rally participants to competitors in prestigious events like the Africa Eco Race and other FIM rallies worldwide, this tower has proven its durability and reliability.
Effortless Installation
The navigation tower utilizes the standard mounting points of your bike, ensuring a straightforward installation process:
- Remove the stock parts (fairing, lights, and metal support).
- Install the new navigation tower using the existing mounting points.
No additional modifications or extra work are required.
Versatile Compatibility
The tower includes supports for the standard speedometer and tachometer (RPM clock). If you prefer to use a speedometer and GPS combination instead, we can customize the supports to accommodate your setup seamlessly.
KTM 640 ADVENTURE HELLA LIGHTS SPECS :
SPECS:
60mm High Beam
Ideal for:
• Retrofit
• Motorcycles
Mounting:
• Flush
Single Lamp Includes:
• (1) Lamp
• (1) Halogen Bulb
60mm Low beam:
Ideal for:
• Motorcycles
- Features:
• Very versatile low beam lamp
• High performance in a compact design
• Exceptional performance and light distribution - Specifications:
• Voltage: 12V
• Beam Pattern: Low Beam
• Light Source: HB3 / 9005 12V/65W Bulb
• Power Consumption: 65W
• Housing Material: Plastic
• Optics: Lens
• Lens Material: Glass
• Connection: Bulb Plug
• Approval: SAE (For Motorcycles only) / ECE
Mounting:
• Flush
Single Lamp Includes:
• (1) Lamp
• (1) Halogen Bulb
Complete Kit – Ready to Install
This is a comprehensive kit that includes everything you need to transform your bike. No extra parts are required for installation.
Included in the Kit:
- Navigation Tower
- KTM Windshield (with stone guard and headlight mask)
- Hella Motorcycle Headlights (Hi-Lo)
- Hella Position Light (LED)
- Plug-and-Play Headlight Wiring Harness
- Side Panels
Important Note
Please note that this kit requires production time after the order is placed. Even with a large stock on hand, we need a minimum of 7 working days to prepare and ship your kit.
For a personalized touch, we also offer a complete sticker kit—contact us for more details!
